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6AV6545-0BA15-2AX0現(xiàn)貨 in stock! 歡迎來電咨詢~??！

國內(nèi)的包裝生產(chǎn)線在發(fā)展初期一般只能完成物料包裝，后續(xù)的搬運工作則由搬運工人來完成。隨著產(chǎn)量的日益擴大，傳統(tǒng)的人工搬運方式顯然無法滿足需求，碼垛機械的出現(xiàn)為這一問題提供了有效的解決方案。
　　碼垛機可以集成在生產(chǎn)線中，使生產(chǎn)現(xiàn)場變得智能化，可以實現(xiàn)飲料、食品、日化等行業(yè)各種作業(yè)的碼垛物流，為企業(yè)改善工作條件，減輕個人體力勞動，減員增效起到了關(guān)鍵作用。目前主流的控制系統(tǒng)采用 PLC+ 機械手的方式，對整條生產(chǎn)線的末端產(chǎn)品進行整理、堆疊、整垛輸出等。
　　目前市場上主流的碼垛線為單線輸送系統(tǒng)，碼垛能力在 30~40 箱 / 分，具體的碼垛能力視貨物而異。本項目中設(shè)計的碼垛線為雙線輸送，碼垛能力能達到 60 箱 / 分，主要應(yīng)用在食品行業(yè)。該碼垛線通過 PLC 控制將兩條生產(chǎn)線上輸送過的產(chǎn)品分別輸送到對應(yīng)的堆疊區(qū)，且通過觸摸屏可設(shè)定不同的層數(shù)采用不同的堆疊方式，如第 1 層按方式 1 堆疊，第 2 層按方式 2 堆疊，碼垛方式靈活。
　　2 工藝要求
　　碼垛線分為 A、B 兩線，每條線均由以下部分組成：入口輸送帶 1、入口輸送帶 2、入口輸送帶 3、分離電機、轉(zhuǎn)向電磁閥、轉(zhuǎn)向滾筒、堆疊輸送帶，出口輸送帶等;A、 B 兩線共用棧板供應(yīng)系統(tǒng)和左右棧板輸送帶等設(shè)備。碼垛線裝備實物圖片如圖 1 所示。
貨物由入口輸送帶1進入，經(jīng)過三個入口緩存輸送帶，輸送到分離電機處;分離電機分離后根據(jù)需要確認是否轉(zhuǎn)向 ( 如需轉(zhuǎn)向則轉(zhuǎn)向氣缸動作 ) 并計數(shù)，PLC 進行判斷產(chǎn)品是否已完成一列。達到一列后控制推桿動作，將貨物整平。此時，PLC 發(fā)出 DO 信號給 ABB 機械手 (ABB 機械手與 PLC 通過硬接線連接 )，機械手動作抓取已完成碼垛的一列產(chǎn)品;當(dāng)完成一垛后，堆疊電機動作，將已完成堆垛的貨物整垛輸出;然后棧板供應(yīng)啟動，為缺少棧板的堆疊區(qū)提供棧板，依次循環(huán)實現(xiàn)持續(xù)碼垛。其工藝流程如圖 2 所示。
　3 自動化平臺選型
　　鑒于該碼垛機 I/O 點數(shù)較多 (DI 為 75，DO 為 40)，以及電控柜空間限制的需求，在系統(tǒng)選型時采用西門子 S7-200 SMART PLC 作為主控制器，因為 S7-200 SMART 具備 60I/O 的大點數(shù) CPU 以及高密度擴展模塊，并且模塊體積緊湊，能夠有效滿足以上需求。碼垛線上的轉(zhuǎn)向氣缸、滾筒等動作頻繁，高達 20~30 次 / 分，故采用晶體管輸出類型，外接中間繼電器驅(qū)動大負載。在HMI選型上，單線系統(tǒng)選用7寸屏即能滿足要求，但對于雙線控制系統(tǒng)，需要顯示的信息更多，最終選用 10 寸屏。同時，屏上集成的以太網(wǎng)接口與 S7-200 SMART 無縫連接，編程調(diào)試、設(shè)備通訊都很方便。電控系統(tǒng)配置如附表所示。
4.1 結(jié)構(gòu)化模塊設(shè)計
　　由于碼垛線控制點數(shù)較多，程序較大，而且各部分功能較為分明，所以在軟件設(shè)計時，采用結(jié)構(gòu)化編程的理念可使程序結(jié)構(gòu)更加分明。程序設(shè)計分為主程序和子程序兩部分，主程序中 AB 兩線運行各自調(diào)用相應(yīng)子程序。子程序主要有：開機初始化程序、各設(shè)備手動控制程序、入口計數(shù)子程序、整列推桿初始化子程序、自動運行子程序、堆疊方式處理子程序、故障報警子程序、系統(tǒng)復(fù)位及數(shù)量清零等子程序組成，如圖 3 所示。

Schneider Modicon AS-5318-000 NSPP AS5318000

Schneider Modicon -AS-212P-020

Schneider Modicon TM-1623 AS-B833-016 24V INPUT TRUE LOW

Schneider TSX PSY55000 TSXPSY55000

Siemens Digital Input Module 6ES5-435-7LA11

SFP-GE-Z CISCO GENUINE 1000BASE-ZX GIGABIT ETHERNET SFP DOM

Siemens OP-393 II C 6ES5 393-0UA13 OP393 6ES5393-0UA13 OP 393-II C

SIEMENS Sinumerik 6FC5111-0BA01-0AA0 E.Stand A Measuring Circuit Board

STANDARD COMMUNICATIONS CELLULAR MODULE CMM8700-997

SIEMENS 6SN1122-0BA11-0AA1 Drive Induction Controller ""

SIEMENS Circuit Board 6SC6200-0FE01 SIMODRIVE

SIEMENS 6FC5247-0AF11-0AA0 6FC5 247-0AF11-0AA0 Direct Control Key Module

Advantech SOM-2353 SOM-2353F

ALLEN-BRADLEY 160-P1 PROGRAMMING TERMINAL KEYPAD ""

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88239

ADEPT TECH 10332-12350 REP

(12) AB Allen Bradley 1606-XL480E-3W Power Supply 460/480V 24VDC, 20A

INDRAMAT DDS02.2-W100-B USPP DDS022W100B

TELEMECANIQUE TSX-P574823AM USPP TSXP574823AM

ENERDYNE DEC2000R2 USPP DEC2000R2

CUTLER HAMMER CPS160480YAX USPP CPS160480YAX

RANSBURG 78789-02 USPP 7878902

MODICON AS-P453-632 USPP ASP453632

INDRAMAT PLCB03-02 USPP PLCB0302

Siemens 6ES5 318-8MB11 INTERFACE MODULE IN BOX

Siemens 6ES5-535-3MA12 NSPP 6ES55353MA12

SIEMENS 6ES5374-2FH21 6ES5 374-2FH21

Siemens 6ES5 355-3UA11 6ES53553UA11

Siemens 6GK1-543-0AA01/6GK15430AA01

Siemens 6RA28 Power Board C98043-A1663-L

SIEMENS TP270-10 6AV6 545-0CC10-0AX0 Touch Glass

Siemens 6ES5951-7LD12

Lot 2 Network General NGC-T1 / NGC-RS/V Interface Module 5V / Warranty

Yamaha MOTIF-RACK XS MOTIFRACK XS Sound Module

Siemens 6ES7 223-1PL20-0XA0 6ES7223-1PL20-0XA0 FreeShip

SIEMENS OP7 6AV3 607-1JC30-0AX0 Membrane Keypad

Reliance 0-51811-3

Schneider Modicon AS-B802-008 115 VAC Output ASB802008

Schneider Modicon AS-9485-001 USPP AS9485001

Schneider Modicon AS-P421-000 NSPP ASP421000

Schneider Modicon AS-B550-000 NSPP ASB550000

Schneider Modicon AS-884A-211 Control Module 3.5K W/MBUS PORT AND RIO

Modicon Stand Alone Modem Part J478

Siemens Simatic S7 | 1P 6ES7 321-1BH01-0AA0 | Input Module 16 pts 24 VDC

Siemens 6ES7 332-5HD01-0AB0 6ES73325HD010AB0

Siemens Simatic Output Module 6ES5 451-7LA21 __ 6ES5451

SIEMENS SINUMERIK 6FC9320-5DC00 ELECTRONIC HANDWHEEL

SIEMENS Sinumerik Module Modul #6FC5111-0CA03-0AA2

SIEMENS 60 DAYS WARRANTY Control Board w/ 6SN1114-0AA01-0AA0

SIEMENS Simodrive 6SN1123-1AA00-0AA0 LT Module Int.15AVickers#1-230-0204A

SIEMENS CONTROLLER CARD 6FC5357-0BB34-0AE0

Advantech Remote Digital I/O Module ADAM-4050 in Box

Allen-Bradley 2711-B5A5 Series H Panelview 550 Touchscreen FRN 4.46

ABB AC DRIVE 40 HP ACS550-U1-059A-4 ACS550U1059A4

Acterna JDSU SmartClass OLT-55 Optical Loss Test Set Power Meter Light Source

6ES7134-0KH01-0XB0 Brand , Factory Sealed,

85640A HP/Agilent RF Tracking Generator, 2.9 GHz, cal valid through 8/10/2012

SIEMENS 6SE7-027-2TD61-Z USPP 6SE70272TD61Z

BAILEY CONTROLS NCOM-03 NSFP NCOM03

ATLAS COPCO 4240-0367-82 USPP 4240036782

MODICON AS-521P-106 NSFP AS521P106

INDRAMAT TDM4.1-020-300-W0 USPP TDM41020300W0

BALDOR CDP3585 NSFP CDP3585

WESTINGHOUSE A200M4CAC USPP A200M4CAC

Siemens 6ES5-451-5AA13 USPP 6ES54515AA13

SIEMENS 6ES5 705-0BB50 6ES57050BB50

SIEMENS S5 6ES5 435-7LA11 6ES54357LA11

Siemens S5 CPU 945 6ES5 945-7UA23 6ES5945 6ES59457UA23

Siemens 6ES7131-1BH01-0XB0

Siemens S7-200 EM231 RTD 6ES7 231-7PB22-0XA0 EM 231

Siemens 3TH83 55-3B

HORIBA STEC -- CNL-06A -- Computer Interface Module RGA Residual Gas Analyzer

WEIDMULLER 919778 INTERFACE MODULE W/ DISC

Siemens 6ED1052-2CC00-0BA6 6ED1 052-2CC00-0BA6 in Box

SIEMENS LOGO! 6ED1052-1HA00-0BA0 24R

Omron 3G2S6-CPU17

Schneider Modicon AS-J810-000/ASJ810000 RIO Interface

Schneider Modicon Programable Controller AS-884A-201 AS884A201

Schneider Modicon AS-H827-107 PLC RACK 11SLOT

Schneider Modicon MODICON/ AS-B550-101 OUTPUT MODULE 115VAC XLNT

Schneider Modicon AS-H819-100

Schneider Modicon Secondary Subrack 5 Slot Covers AS-HDTA-201

Telemecanique Thermal Overload LR2 D1312 5.5-8A

Schneider Telemecanique TSX08RCOM MODICON NESA NIB

SIEMENS TI305-50T OUTPUT MODULE TI-305-50T TI30550T NIB

Siemens 6AV3-617-1JC20-0AX1 Operator Interface WOW

SIEMENS Sinumerik 6FX1111-1AA01 Measuring Mod. E Stand C.

Ford Communication System Module OEM

SIEMENS SIMODRIVE SERVO DRIVE 6S1124-1AB00-0AA1 FOR PARTS OR REPAIR

SIEMENS SIMODRIVE 6SN1145-1BA02-0CA1SINUMETIK 840D NCU-BOX 6FC52476FC53576SN

SIEMENS Moore 352P Single-Loop Digital Controller Plus Expanded SLDC

Allen-Bradley AB Panelview 1000 Cat 2711-K10C1

AB,ALLEN-BRADLEY PLC 1756-PA72/B,1756-DHRIO,1756-CNB/D,1756-M02AE,1756-0F6VI

AC TECH Q14075B 75HP VARIABLE SPEED AC MOTOR DRIVE

A06B-1567-B123#0021 FANUC AC SERVO SPINDLE REMANUFACTURED

78093-1R

REXROTH PPC-R22.1N-T-Q1-P1-P2-FW USPP PPCR221NTQ1P1P2F

ALLEN BRADLEY 6180-AEEBECABACZ USPP 6180AEEBECABACZ

ALLEN BRADLEY 2711-K9C1 USPP 2711K9C1

INDRAMAT TDM1.2-100-300-W1/2 USPP TDM12100300W12

YOKOGAWA 436104-2/A2/C7/F1 NSPP 4361042A2C7F1

XYCOM 3515-02S314103901T USPP 351502S314103901

KOLLMORGEN IND B-204-C-21 USPP B204C21

Siemens 6ES5-266-8MA11 USPP 6ES52668MA11

SIEMENS 6ES5 420-4UA11 6ES54204UA11

SIEMENS RELAY OUTPUT MODULE 6ES5 452-8MR11 IN BOX

Siemens Connector Terminal Blcok 6ES5 490-7LB11 24700

Siemens 6ES7 212-1AB23-0XB0 6ES7212-1AB23-0XB0 FreeShip

Siemens OP177B 6AV6642-0DC01-1AX0 Touchscreen Glass

RELEASE SuperMicro X9DRW-3F MB FULL MFR

Texas Instruments 530C-1104

TCP QPI-ABR-001 QPIABR001 INTERFACE MODULE XLNT

Tyan S2721UGN-533 i7501 Pro Dual Xeon MB Refurbished

Siemens CPU400 6ES7 412-1XF03-0AB0 6ES7412-1XF03-0AB0

Modicon MA-J820-001

Schneider Modicon /AEG/Schneider AS-BDAU-202/ASBDAU202

Schneider Modicon ASB872200 EXCELLENT Analog OUT Module AS-B872-200

Schneider Modicon AS-BDEP-256 NSFP ASBDEP256

Schneider Modicon AS-BDEP-218 16 Pt 115VAC ASBDEP218

Schneider Modicon -AS-884A-111

Schneider Modicon Discrete output Module AS-BDAP-216 WARRANTY

Schneider Telemecanique Inverter ATV11HU09M2A

Schneider Electric Input Module TSXDEY16D2

PWR-ME3750-DC CONFIGURABLE ME-C3750 DC POWER SUPPLY

SIEMENS 6ES5-451-4UA14/6ES5451-4UA14 DIGITAL OUTPUT MODULE NIB

SIEMENS 6DD1610-0AD0 USPP 6DD16100AD0

MERCEDES BENZ S+CLASS MOTOROLA TELEPHONE COMMUNICATION MODULE

SIEMENS SIMODRIVE 6SN1123-1AA00-0LA1

SIEMENS SINUMERIK 840D/DE 6FC5247-0AA00-0AA3 6FC52470AA000AA3 NIB

SIEMENS /MOORE 39ACM12CAN APACS ADVANCED CONTROL MODULE 16139-64/05

Allen-Bradley SLC500 1746-OA16 Output Module Series D

ALLEN BRADLEY SERIES 9 OPERATOR INTERFACE COMPUTER 8520-VOP1 REV. 01

ABB robots: Servo motor 3HAC2848-1 / E3HAC10604-1 - manufactured by ELMO

A06B-0147-B088#7076 FANUC SERVO MOTORS REMANUFACTURED

0-57408-C

OMRON F400-C10E NSFP F400C10E

ALLEN BRADLEY 1756-L72 FNFP 1756L72

ALLEN BRADLEY 1336F-CWF100-AA-EN-HAS2-L6-LA4 USPP 1336FCWF100AAENH

GENERAL ELECTRIC DS200IIBDG1AAA USPP DS200IIBDG1AAA

SYMAX 8884-SPR-25 USPP 8884SPR25

SMC CLS200-UA NSPP CLS200UA

CHROMALOX TMO-6065 USPP TMO6065

Siemens 6ES5 948-3UA23 6ES59483UA23

Siemens Simatic S5 CPU 6ES5 943-7UA22

SIEMENS 6ES5-731-1BD20 NSFP 6ES57311BD20

Siemens 6ES5 497-4UB11 NSFP 6ES54974UB11

SIEMENS 6AV6545-0AA15-2AX0 TP070 TOUCH PANEL

Siemens LOGO 230RCo 6ED1052-2FB00-0BA5

RTD Model EFM104HR PC/104 Data/Fax Modem Peripheral Module

Telemecanique LR F160

Siemens Simatic 6ES5 Interface Module 315-8MA11

Wago 750-842 ETHERNET TCP/IP PROGRAMMABLE FIELDBUS CONTROLLER

Siemens 6SE7090-0XX84-0FE0 6SE7 090-0XX84-0FE0 NIB

Modicon AS-P180-011

Schneider Modicon 984 series of Switch b modules AS-B809-016 WARRANTY

Schneider Modicon ASB82501624VDC 16point Input Module AS-B827-016

Schneider Modicon AS-B872-200 ANALOG OUTPUT MODULE

Schneider Modicon AS-J890-101 Remote I/O Processor Module

Schneider Modicon DEP 217 I/O MODULE AS-BDEP-217 ASBDEP217

Schneider Modicon AS-J810-000 J810 REMOTE I/O ADAPTER

Schneider Electric PLC Output Module TSXDST1635 2972

SIEMENS 6ES5 422-8MA11 16Point Input Module

REXROTH 0-608-830-166 NSPP 0608830166

Siemens 9600 9600DC-1156-BFZA Power Meter Display ION Ethernet Access

SIEMENS Sinumerik MachiControl Panel 3T 548 025 9004

ProSoft Technology MVI56-ADM Communications Module Pro Soft MVI56ADM

SIEMENS E-Stand 6SN1118-0AE11-0AA0 CONTROL BOARD SERVO

SIEMENS SINUMERIK 840C/840CE 6FC5112-0CA03-0AA0 NIB

SIEMENS 6FC3-984-3RA USPP 6FC39843RA

allenbradley2711-b6c5operatorsinterfacepanelview600

ALLEN BRADLEY TERMINAL LUG KIT 199-LF1

ABB IRB 6400 Robot

ADVANCED MICRO CONTROLS 1944 NSFP 1944

(Q5-4) 1 ALLEN BRADLEY 803-F812 ROTARY CAM LIMIT SWITCH Q5-4

METRONICS ALPHAJET-C-HS NSFP ALPHAJETCHS

ALLEN BRADLEY 1336R-VB078-AA-HAP USPP 1336RVB078AAHAP

GENERAL ELECTRIC 0786E201P1G0001 NSFP 0786E201P1G0001

FANUC A20B-0004-0171-10D USPP A20B0004017110D

SIEMENS 6ES5-247-4UA41 USPP 6ES52474UA41

RELIANCE ELECTRIC 86466-60S NSPP 8646660S

SQUARE D HU366 USPP HU366

Siemens 6ES5 470-8MC12 -FS- 6ES54708MC12

Siemens 6ES5-951-7ND41

SIEMENS 6ES5-445-3AA11 USPP 6ES54453AA11

Siemens 6ES5 300-3AB11 /6ES53003AB11

Siemens S5 BUS MODULE 6ES5 700-8MA11 6ES57008MA11

Siemens C98043-A1663-L C98043-A1663-L11-48

Siemens 6ES5 451-8MR12 -FS- 6ES54518MR12

Square D 8030 CRK-300

RV LP INTERFACE MODULE PN 38030057

WS-C2950G-48-EI CISCO CAT. SWITCH 2950 48 10/100 WITH 2 GBIC SLOTS

Siemens 6ES7392-1BM01-0AA0 in Box ping Worldwide

Siemens Soft Starter 3RK1903-0BA00 3RK19030BA00 FreShip

Schleicher USA 8/1 D/2.1 31511134 880 075

Schneider Modicon ASJ14600 Multi-Node Panel AS-J146-000

Schneider Modicon AS-B557-001 NSPP ASB557001

Schneider Modicon AS-W808-008 NSFP ASW808008

Schneider Modicon AS-C384-204 Programmable Mainframe Controller

Schneider Modicon AS-B829-116 Input Module 5VOLT TTL Fast Respon16POINT

Modicon 992 019 1002 Robot Teach Pendant HHTP

Siemens Analog Input Sub Module 6ES5498-1AA61

SEALEDASA5540-AIP20-K9 CISCO 5540 W/AIP-SSM-20 SW HA 4GE1FE 3DES/AES

Siemens MS300 Circuit Board MS3OO 6FX1113-4AD01 6FX11134AD01 6FX1113-4ADO1

SIEMENS SINUMERIK 6FC5203-0AF02-0AA1 MembraKeypad

Spectrum Industires Power Communication Module parts

SIEMENS 6SN1123-1AA00-0CA0 Version D Simodrive LT-Modul Int 50A 6SN11231AA000CA0

SIEMENS 6SN1146-1AB00-0BA1 SIMODRIVE 611 GOOD TAKEOUT

SIEMENS 6FC5-247-0AA00-0AA2 USPP 6FC52470AA000AA2

Alllen Bradley Panelview 300 Micro Panel View 2711-M3A18L1 w/ AB 1761-CBL-HM02

ALLEN-BRADLEY 160-BA01NPS1P1 0.5HP 460VAC Control. in good condition

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88304

ADEPT TECH 133 USPP 133

(2770) Allen Bradley Motor Controller 97A 400-480VAC 150-A97NB w/ Protection Mod

INDRAMAT DSC3.1-50-115 USPP DSC3150115

TEXAS INSTRUMENTS PLC 555-1104 USPP 5551104

FANUC A06B-0166-B675 NSFP A06B0166B675

CUTLER HAMMER GA210TC105-A USPP GA210TC105A

RELIANCE ELECTRIC 0-57552-4B USPP 0575524B

MODICON PC-E984-785 USPP PCE984785

KAWASAKI 50999-1360R31 USPP 509991360R31

Siemens 6ES5 374-1FH21 6ES53741FH21

Siemens 6ES5-675-0UB11 USPP 6ES56750UB11

SIEMENS 6ES5-375-0LC31 USPP 6ES53750LC31

Siemens 6ES5 375-1LA15 EPROM 6ES5375-1LA15