IC697ALG230
IC697ALG230
IC697ALG230
IC697ALG230
本系統(tǒng)采用臺(tái)達(dá)新一代高性能PLC－－-DVP28SV11T，作為該控制系統(tǒng)的控制器，該P(yáng)LC是臺(tái)達(dá)針對(duì)市場(chǎng)多軸傳動(dòng)控制開發(fā)的PLC產(chǎn)品，可以輕松實(shí)現(xiàn)4軸200K高速脈沖輸出，支持兩軸圓弧和直線插補(bǔ)。
考慮到行業(yè)產(chǎn)品多規(guī)格、多品種的要求，該系統(tǒng)采用臺(tái)達(dá)DOPAE57BSTD觸摸屏作為人機(jī)數(shù)據(jù)交換的平臺(tái)，大大方便了用戶進(jìn)行參數(shù)修改、監(jiān)控系統(tǒng)狀態(tài)、故障查詢和運(yùn)行操作。
進(jìn)給送料的定位精度和重復(fù)定位精度是沖床系統(tǒng)的重要指標(biāo)，也是生產(chǎn)高質(zhì)量產(chǎn)品和高生產(chǎn)效率的保證。送料系統(tǒng)采用臺(tái)達(dá)新一代伺服產(chǎn)品ASD-B系列，滿足控制精準(zhǔn)和高響應(yīng)性的要求。
沖床的沖壓部采用臺(tái)達(dá)VFD-M迷你型矢量變頻器控制，滿足用戶沖壓速度無級(jí)可調(diào)的要求，可以根據(jù)生產(chǎn)要求調(diào)節(jié)沖壓速度。
2.1基本架構(gòu)
自動(dòng)沖床系統(tǒng)包括沖壓部、物料夾鉗、X軸送料機(jī)構(gòu)、Y軸送料機(jī)構(gòu)、變頻調(diào)速控制、伺服傳動(dòng)機(jī)構(gòu)和操作臺(tái)等組成。
2.2 動(dòng)作流程
手動(dòng)方式：沖床的動(dòng)作以步進(jìn)的方式工作，每完成一個(gè)動(dòng)作，按一下“啟動(dòng)”按鈕，執(zhí)行下一步動(dòng)作，直至沖壓整個(gè)動(dòng)作完成，并停在原點(diǎn)位置，等待下次任務(wù)。
在手動(dòng)模式下，不考慮沖頭和X軸送料的配合，屏蔽安裝在沖壓部大飛輪上的進(jìn)料檢測(cè)用接近開關(guān)。該模式主要用于調(diào)試和新產(chǎn)品試產(chǎn)。
自動(dòng)方式：
自動(dòng)模式就是通過程序進(jìn)行控制送料和沖壓的整個(gè)過程，X軸進(jìn)給的控制通過安裝在沖壓部飛輪上的兩個(gè)接近開關(guān)，來檢測(cè)沖壓部運(yùn)行的位置，其中一個(gè)接近開關(guān)作為沖壓完成，開始送料信號(hào)，另一個(gè)接近開關(guān)作為停止送料信號(hào)，如果X軸在此信號(hào)到來前還沒有完成送料，系統(tǒng)報(bào)警并停機(jī)，確保不產(chǎn)生次品，保證產(chǎn)品質(zhì)量。
自動(dòng)模式流程見上圖，在執(zhí)行自動(dòng)流程時(shí)，沖壓部是一直在工作的，X軸的送料是在沖壓部沖壓完成離開工件到下一次到達(dá)工件之間完成的，送料啟動(dòng)信號(hào)是安裝在沖壓部飛輪上接近開關(guān)信號(hào)。
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IPC Alliance MX SELC SWITCH Card 502005007 NEW
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